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Check disc brakes

Pads, rotors, lever feel, caliper alignment and leaks — a full round of your disc brakes in fifteen minutes, with hardly any tools.

Difficulty
Easy
Time
15 minutes

Safety

  • A rotor that has just been braking can be hotter than 100 °C. Let it cool before touching it, and keep your fingers away from the rotor while the wheel turns.
  • Never touch rotors or pad linings with greasy fingers. A trace of hand cream or lubricant is enough to lose most of your braking power.

Tools you need

  • Allen keys

    Otherwise: Multi-tool

  • Clean rags

Step 1Measure pad wear

Disc brake pad seen from the side: the metal backing plate, the friction lining and the 1 mm wear limit.
  1. 1. Metal backing plate
  2. 2. Friction lining
  3. 3. Wear limit: 1 mm

Pads wear out silently: braking feels fine right up to the day the metal backing plate touches the rotor. Take the wheel out if you cannot see anything, or look into the caliper slot from above with a torch.

Each pad is a metal backing plate covered with a friction lining. Measure the thickness of the lining alone: below 1 mm, replace both pads of that brake, even if only one is worn. A shiny, glazed or greasy lining brakes poorly and must be cleaned or replaced.

Good to know

The two pads of a caliper rarely wear at the same rate. That is normal; the thinner one decides.

Step 2Inspect the rotors

Rotor inside the caliper seen from above: the gap between rotor and pads, the rotor, and the engraved minimum thickness.
  1. 1. Rotor-to-pad gap
  2. 2. Rotor
  3. 3. Engraved minimum thickness

Lift the wheel and spin it slowly while looking down into the caliper slot. The gap between the rotor and each pad should stay the same all the way round: if the rotor wobbles and touches a pad once per turn, it is bent.

Then, with the rotor cold and clean, run a finger across the braking track. Deep grooves or a pronounced lip on the outer edge mean the rotor is too thin. The minimum thickness is engraved on the rotor, often 1.5 mm; without a caliper gauge, a shop can measure it in a minute.

Step 3Test the lever feel

With the bike standing still, squeeze each lever hard, one after the other. The lever should turn firm before it reaches halfway and then stop moving, even if you keep squeezing for ten seconds. Then push the bike forward while braking: the wheel should lock.

On a hydraulic brake, a soft lever that slowly sinks or reaches the handlebar means air or a leak in the system: bleeding is not covered by this site, so take it to a shop. On a mechanical brake, follow the cable: if it is frayed, rusty or sticky, it must be replaced.

Step 4Check caliper alignment

Spin each wheel by hand and listen. A faint swish right after braking is normal; a regular rub, at the same spot on every turn or all the way round, is not.

Look down into the caliper slot: the rotor should run through the middle, with daylight on both sides. If it brushes one pad without being bent, the caliper has simply shifted. While you are there, check that its mounting bolts are tight, without forcing them (tool: Allen keys (or else Multi-tool)).

Step 5Look for fluid leaks

Wipe the hoses, levers and calipers with a clean rag, then squeeze both levers hard for a full minute. Now look closely at every joint: under the lever, where the hose enters the caliper, and along the hose wherever it rubs against the frame.

The smallest drop of oil, a pinched, cracked or swollen hose, or a lever that returns slowly means a trip to the shop before you ride again.

Danger

A leak always ends up on the pads and the rotor. A leaking brake cannot be fixed at the roadside: do not ride with it.

  • Replace

    Replace disc brake pads

    Take the wheel out, remove the worn pads, push the pistons back, fit the new pads and bed them in. Half an hour and a few tools are enough.

    Intermediate · 30 minutes

  • Adjust

    Align a disc brake caliper

    Find where the rub comes from, loosen the caliper, centre it over the rotor and tighten it to the right torque. Ten minutes for a wheel that spins silently.

    Intermediate · 20 minutes